Information indicator - List of Manufacturers, Suppliers, Companies and Products

Information indicator Product List

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[FA Site Improvement Case] Unable to grasp the elapsed time from the anomaly.

[FA Site Improvement Case] Unable to grasp the elapsed time from the anomaly.

[Productivity / Operating Rate Improvement] Improving productivity by visualizing the error duration of processing machines.

We will introduce a case study of improvements in the FA field proposed by Patlite. In a production site that faced the challenge of "being unable to grasp the elapsed time since an abnormal occurrence" despite having established mirroring between the site and the office using PWS, we introduced our layered information display light. This enabled visualization of the elapsed time since an error occurred, contributing to increased productivity efficiency. 【Case Study】 ■ Improvement Theme - Unable to grasp the elapsed time since an abnormal occurrence ■ Proposal Details - Using the dedicated data creation application software "EDITOR for LA series," freely set display patterns according to the elapsed time - Freely set the abnormal level for each error in the display pattern *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] Visualization of Abnormal Devices During Instantaneous Voltage Dips

[FA Site Improvement Case] Visualization of Abnormal Devices During Instantaneous Voltage Dips

[Productivity / Operating Rate Improvement] Improving productivity by visualizing the error duration of processing machines.

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. Due to instantaneous voltage drops, peripheral devices malfunctioned, and without noticing it, they were left unattended, resulting in significant losses in the manufacturing site. We proposed visualizing abnormal devices. By introducing our stacked information display light "LA6," we can identify and notify about abnormal devices caused by voltage drops, thereby preventing the expansion of damage. In addition to enabling prompt responses, if there were instances where issues could not be addressed, such as during nighttime shutdowns, it also allows for back-calculating when the issue occurred based on the elapsed time. 【Case Study】 ■ Improvement Issues - Due to instantaneous voltage drops, some devices frequently stop, and leaving them unattended leads to expanded damage. ■ Proposal Content - Identify and notify about abnormal devices caused by voltage drops using "LA6" to prevent the expansion of damage. - Display when device abnormalities occurred in tact time, making it easy to understand the elapsed time. *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] Unifying the Meaning of Signal Lights within the Company

[FA Site Improvement Case] Unifying the Meaning of Signal Lights within the Company

Unify the display colors of signal towers across the company to improve productivity and operational efficiency.

Here is an introduction to a case study of improvements in FA (Factory Automation) sites proposed by Patlite. In manufacturing sites where the color settings for important errors differ by factory, there was a challenge of not understanding the meaning of displays when visiting other factories. We introduced our layered information display lights. By standardizing the display colors of signal towers across the company, we contributed to improved productivity. 【Case Study】 ■ Improvement Issues - Color settings for important errors differ by factory - The meaning of displays is unclear when visiting other factories ■ Proposal Details - Various displays can be set according to errors using the dedicated data creation application "EDITOR for LA series" - Changes to signal colors after implementation can be quickly addressed with the app *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] Visualization of Parts Replenishment Timing

[FA Site Improvement Case] Visualization of Parts Replenishment Timing

[Reduced Wiring/Wireless Notification] Achieving reduced wiring, cost reduction, and smooth component replenishment.

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. In a factory where it was impossible to grasp the consumption status of parts from the warehouse, leading to equipment stoppages due to parts shortages, we introduced our wireless control unit "PWS" and the stackable information display light "LA6." The "LA6" displays the replenishment timing for each part. When we want to call someone to the site, we press a switch, and that signal is displayed on the Andon. This enhances visibility and allows us to quickly grasp the situation on the shop floor. [Case Study] ■ Benefits of Implementation - Wireless transmission of start-up signals - Display of replenishment timing for each part using "LA6" - "LA6" allows individual settings for lighting time and lighting patterns via software - Enables smooth replenishment starting from parts that deplete quickly *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] Understanding Equipment Status with Wireless Andon Display Light

[FA Site Improvement Case] Understanding Equipment Status with Wireless Andon Display Light

"Reduce wiring/wireless notification" enhances visibility and quickly communicates the situation on-site! Increases work efficiency!

We will introduce a case study of improvement in the FA (Factory Automation) field proposed by Patlite. A car parts supplier, Company A, faced the issue of taking too much time to check the machine's status (operating/stopped/materials running out, etc.). We proposed our wireless signal tower Andon. By transmitting machine information via the wireless control unit "PWS" and displaying it on the Andon, we resolved the issue. Additionally, there was a concern that it was difficult to get the attention of leaders or other personnel when needed, which caused work to stop and reduced productivity. By displaying information on the Andon when personnel needed to be called, we improved visibility and allowed for a quicker grasp of the situation on the shop floor. 【Case Study】 ■ Before Implementation - It took time to check the machine's status (operating/stopped/materials running out), so we wanted to understand the status of each machine at a glance. - It was difficult to get the attention of leaders or other personnel when needed on the work floor, leading to delays. ■ After Implementation - When personnel need to be called to the site, a switch is pressed to display that signal on the Andon. - Visibility has improved, allowing for a quicker understanding of the situation on the shop floor. *For more details, please refer to the PDF document or feel free to contact us.

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[FA Site Improvement Case] I want to notify the control room of abnormal occurrence information.

[FA Site Improvement Case] I want to notify the control room of abnormal occurrence information.

[Network/Remote Monitoring] The signal lights in the factory and office are linked to notify of abnormalities.

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. There have been many cases where abnormal information on the manufacturing line went unnoticed and was left unattended, leading to improvement directives from upper management at precision electronic equipment manufacturer S. We proposed the layered information display light "LA6" to visualize abnormal notifications and elapsed time, along with the interface converter "NBM-D88M." 【Case Study】 ■ Issues - Considered a wireless system, but the building structure prevented wireless signals from reaching. - The budget was consumed by equipment upgrades, and there was a desire to build the system at a low cost. ■ Solution - The signal lights in the factory and office are linked, allowing for confirmation of equipment status. *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] Visualization of the progress of work processes that were previously invisible.

[FA Site Improvement Case] Visualization of the progress of work processes that were previously invisible.

Progress time confirmation by distinguishing colors with information display lights for tact time and cycle time display.

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. When operators check the progress of the current process, they could not understand the status without going to the equipment, which affected productivity. We proposed the layered information display light "LA6 type." By color-coding each process, operators can check the progress time based on the number of layers, and when an error occurs, it flashes and sounds an alarm, allowing for remote confirmation and prompt response. 【Case Study】 ■ Issues - Operators could not understand the status without going to the equipment to check the progress of the current process. - Due to management by a small number of people, delays in confirmation affected productivity. ■ Proposal - Resolved with LA6's smart mode (time-trigger type). - Color coding of each process allows for intuitive understanding of the work process. - Once work begins, the progress time can be visualized based on the number of layers. - In case of an error, all lights flash and a buzzer alerts the surroundings. *For more details, please refer to the PDF document or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] Standardizing Operations to Enhance Quality and Productivity!

[FA Site Improvement Case] Standardizing Operations to Enhance Quality and Productivity!

Adjust work pace while watching the takt time and cycle time display lights.

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. The "LA6 model" stacked information display light was introduced to a manufacturing factory that wanted to display work time (takt time) during parts picking and assembly processes. Using the takt time function of the display light, the elapsed time is indicated by changing colors, showing the progress of work time. Workers adjusted their pace by observing the display on the subline, supplying parts to the main line at the right timing, thereby reducing time loss. 【Case Study】 ■ Current Situation - Visualization of takt time on the subline is not possible. - The experience of workers is left to the site. - Delays in supplying parts to the main line have caused production delays. ■ Proposal - Set time as desired and display minutes and seconds. - Receive external input signals to count up time and display it. - Use three types of outputs (start, alarm, warning) to synchronize numerical values and display colors, notifying workers and responsible personnel. *For more details, please refer to the PDF document or feel free to contact us.

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[FA Site Improvement Case] Easy Introduction of Pacemakers to Automated Assembly Lines

[FA Site Improvement Case] Easy Introduction of Pacemakers to Automated Assembly Lines

Easy alerting for operators with tact time and cycle time display.

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. With the automation of conveyors, leveling work time has become an important issue. We propose the "LA6 type" layered information display light, which can visualize the takt time on automated assembly lines. The "LA6 type" allows for the display color to be freely set according to the progress time of the configured timer, and if the set takt time is exceeded, all segments light up in red, strongly notifying of any delays in work. This enables site managers to grasp delays even from a distance, leading to smoother support responses. 【Case Study】 ■ Before Implementation - Introduction of automatic conveyors from manual push conveyors - With automation, leveling of work time across each process is necessary - "Visualization of process delays" is a challenge ■ After Implementation - Attention alerts to workers are easily realized through display patterns - Site managers can grasp delays even from a distance, resulting in smoother support responses *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] Visualization of Cutting Oil Quantity

[FA Site Improvement Case] Visualization of Cutting Oil Quantity

Visualization of Analog Data: Improvements Using the Information Display Light "LA6 Type"

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. In manufacturing plants where checking the oil level in underground pits for cutting oil tanks has become a hassle, we proposed an improvement using the information display light "LA6." By visualizing the cutting oil level with a level meter, it became possible to check the oil quantity from a distance using the number of segments on the display light. Management has also become easier even with multiple machines. 【Case Study】 ■ Current Situation - The capacity of the cutting oil tank is visually checked using a float installed in the underground tank. - The hassle of checking and delays in confirmation have become issues. ■ Proposal - Utilize LA6 Smart Mode (Pulse Trigger Type). - Detect oil quantity with a water level sensor and visualize the oil level with the number of segments on the LA6 display. - The status of multiple devices can also be monitored. - By being able to see the remaining quantity, it is possible to prioritize tasks. *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] Visualization of Material Remaining Levels

[FA Site Improvement Case] Visualization of Material Remaining Levels

Visualization of analog data: Detecting the liquid level in a liquid aluminum tank with a sensor.

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. In a casting site where the time taken to replace liquid aluminum material after it runs out was a bottleneck, the layered information display light "LA6" was introduced. By detecting the liquid level in the liquid aluminum tank with a sensor and visualizing the remaining amount, smooth material replenishment became possible. As a result, non-operating time was significantly reduced. Furthermore, the ability to check the remaining amount from a distance improved work efficiency. 【Case Study】 ■Challenges - Reduce non-operating time due to material depletion - Cannot confirm the remaining amount without going close ■Proposal - Utilize the smart mode of LA6 Change the remaining level display based on pulse signals from the sensor - Pulse trigger type: Register remaining level patterns Change the display based on the pulse output from the sensor *For more details, please refer to the PDF document or feel free to contact us. https://www.patlite.co.jp/solutions/detail.php?AutoID=35 ↓↓↓ Official Online Shop ↓↓↓

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[Improvement Case] Visualization of Recorder Malfunction

[Improvement Case] Visualization of Recorder Malfunction

Notification via email in case of recorder malfunction! Prevent loss of recorded data due to HDD failure!

We will introduce a case study of improvements in network cameras and communication proposed by Patlite. In a food factory, when issues arose, there were instances where recorded data was lost due to equipment failures caused by temperature anomalies. To address this, the interface converter "NBM-D88N" and the stacked information display light "LA6" were introduced. By configuring these with a network video recorder (NVR), it became possible to detect HDD failures and temperature anomalies. Utilizing the communication function also allows for email notifications in case of failures, significantly reducing the risk of loss of recorded content. [Case Study] ■ Before Implementation - In the food factory, when issues occurred, verification was done using recorded data, but past recorded data was sometimes lost due to equipment failures. ■ After Implementation - It became possible to detect HDD failures and temperature anomalies, significantly reducing the risk of loss of recorded content. - Measures for food defense. *For more details, please refer to the PDF document or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] Visualizing the remaining amount in liquid tanks clearly!

[FA Site Improvement Case] Visualizing the remaining amount in liquid tanks clearly!

Visualization of Analog Data: Achieving visualization with minimal equipment configuration.

Here is an introduction to the improvement case proposed by Patlite for FA sites. The remaining amount in the liquid tank, which previously required cumbersome verification work, is now displayed clearly without complex controls like PLCs. The stacked information display light "LA6" is tower-shaped, making it easy to see and confirm from a distance. Whether for water supply or drainage, the settings for the display light are completely flexible and can be easily configured using a computer. 【Case Study】 ■ Clearly displays tank levels without complex controls like PLCs ■ Achieved with minimal equipment configuration ■ Flexible settings for the display light for both water supply and drainage ■ Easily configurable via computer *For more details, please refer to the PDF document or feel free to contact us. https://www.patlite.co.jp/solutions/detail.php?AutoID=35 ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] Proposal for Wireless Linked Temperature and Humidity Remote Monitoring System

[FA Site Improvement Case] Proposal for Wireless Linked Temperature and Humidity Remote Monitoring System

Visualization of Analog Data: Important Management of Temperature and Humidity in Plant Factories

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. To manage the important temperature and humidity in plant factories and to understand the situation outside the control room, the stacked information display light "LA6 type" was introduced. By visualizing the output of the temperature and humidity sensor and further reducing installation costs through the wireless unit "PWS type" for remote notification with minimal wiring. 【Case Study】 ■ Visualizing the output of the temperature and humidity sensor with the stacked information display light "LA6 type" ■ Reducing installation costs for the output of the temperature and humidity sensor with remote notification wiring using the wireless unit "PWS type" ■ Ability to grasp the same information in the office as on-site *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] Achieving Enhanced Robot Status Display and Safety Measures

[FA Site Improvement Case] Achieving Enhanced Robot Status Display and Safety Measures

[Safety Measures] Responding to the need for detailed visualization from a distance and improving safety during operations.

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. In a manufacturing site where only the power ON state was indicated by signal lights or pilot lamps as a display of robot operation, the "LA6 type" layered information display light was introduced. With the adoption of multi-color LEDs, it can display 21 colors, and the full surface illumination significantly improves visibility. It has become possible to grasp the device's status remotely without having to approach the control monitor. 【Case Study】 ■Challenges - Remote monitoring of the robot's operational status and improvement of safety - As the workforce on-site decreases, there is a desire to achieve detailed visualization from a distance ■Proposal - A display light with rich expressive power and high visibility to realize remote visualization - Display of elapsed time for incidents such as abnormalities through count-up - Visualization of processing completion time through count-down *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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