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[FA Site Improvement Case] Unable to grasp the elapsed time from the anomaly.

[FA Site Improvement Case] Unable to grasp the elapsed time from the anomaly.

[Productivity / Operating Rate Improvement] Improving productivity by visualizing the error duration of processing machines.

We will introduce a case study of improvements in the FA field proposed by Patlite. In a production site that faced the challenge of "being unable to grasp the elapsed time since an abnormal occurrence" despite having established mirroring between the site and the office using PWS, we introduced our layered information display light. This enabled visualization of the elapsed time since an error occurred, contributing to increased productivity efficiency. 【Case Study】 ■ Improvement Theme - Unable to grasp the elapsed time since an abnormal occurrence ■ Proposal Details - Using the dedicated data creation application software "EDITOR for LA series," freely set display patterns according to the elapsed time - Freely set the abnormal level for each error in the display pattern *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] Visualization of Abnormal Devices During Instantaneous Voltage Dips

[FA Site Improvement Case] Visualization of Abnormal Devices During Instantaneous Voltage Dips

[Productivity / Operating Rate Improvement] Improving productivity by visualizing the error duration of processing machines.

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. Due to instantaneous voltage drops, peripheral devices malfunctioned, and without noticing it, they were left unattended, resulting in significant losses in the manufacturing site. We proposed visualizing abnormal devices. By introducing our stacked information display light "LA6," we can identify and notify about abnormal devices caused by voltage drops, thereby preventing the expansion of damage. In addition to enabling prompt responses, if there were instances where issues could not be addressed, such as during nighttime shutdowns, it also allows for back-calculating when the issue occurred based on the elapsed time. 【Case Study】 ■ Improvement Issues - Due to instantaneous voltage drops, some devices frequently stop, and leaving them unattended leads to expanded damage. ■ Proposal Content - Identify and notify about abnormal devices caused by voltage drops using "LA6" to prevent the expansion of damage. - Display when device abnormalities occurred in tact time, making it easy to understand the elapsed time. *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] Unifying the Meaning of Signal Lights within the Company

[FA Site Improvement Case] Unifying the Meaning of Signal Lights within the Company

Unify the display colors of signal towers across the company to improve productivity and operational efficiency.

Here is an introduction to a case study of improvements in FA (Factory Automation) sites proposed by Patlite. In manufacturing sites where the color settings for important errors differ by factory, there was a challenge of not understanding the meaning of displays when visiting other factories. We introduced our layered information display lights. By standardizing the display colors of signal towers across the company, we contributed to improved productivity. 【Case Study】 ■ Improvement Issues - Color settings for important errors differ by factory - The meaning of displays is unclear when visiting other factories ■ Proposal Details - Various displays can be set according to errors using the dedicated data creation application "EDITOR for LA series" - Changes to signal colors after implementation can be quickly addressed with the app *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] Visualization of Parts Replenishment Timing

[FA Site Improvement Case] Visualization of Parts Replenishment Timing

[Reduced Wiring/Wireless Notification] Achieving reduced wiring, cost reduction, and smooth component replenishment.

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. In a factory where it was impossible to grasp the consumption status of parts from the warehouse, leading to equipment stoppages due to parts shortages, we introduced our wireless control unit "PWS" and the stackable information display light "LA6." The "LA6" displays the replenishment timing for each part. When we want to call someone to the site, we press a switch, and that signal is displayed on the Andon. This enhances visibility and allows us to quickly grasp the situation on the shop floor. [Case Study] ■ Benefits of Implementation - Wireless transmission of start-up signals - Display of replenishment timing for each part using "LA6" - "LA6" allows individual settings for lighting time and lighting patterns via software - Enables smooth replenishment starting from parts that deplete quickly *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] Understanding Equipment Status with Wireless Andon Display Light

[FA Site Improvement Case] Understanding Equipment Status with Wireless Andon Display Light

"Reduce wiring/wireless notification" enhances visibility and quickly communicates the situation on-site! Increases work efficiency!

We will introduce a case study of improvement in the FA (Factory Automation) field proposed by Patlite. A car parts supplier, Company A, faced the issue of taking too much time to check the machine's status (operating/stopped/materials running out, etc.). We proposed our wireless signal tower Andon. By transmitting machine information via the wireless control unit "PWS" and displaying it on the Andon, we resolved the issue. Additionally, there was a concern that it was difficult to get the attention of leaders or other personnel when needed, which caused work to stop and reduced productivity. By displaying information on the Andon when personnel needed to be called, we improved visibility and allowed for a quicker grasp of the situation on the shop floor. 【Case Study】 ■ Before Implementation - It took time to check the machine's status (operating/stopped/materials running out), so we wanted to understand the status of each machine at a glance. - It was difficult to get the attention of leaders or other personnel when needed on the work floor, leading to delays. ■ After Implementation - When personnel need to be called to the site, a switch is pressed to display that signal on the Andon. - Visibility has improved, allowing for a quicker understanding of the situation on the shop floor. *For more details, please refer to the PDF document or feel free to contact us.

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[FA Site Improvement Case] I want to notify the control room of abnormal occurrence information.

[FA Site Improvement Case] I want to notify the control room of abnormal occurrence information.

[Network/Remote Monitoring] The signal lights in the factory and office are linked to notify of abnormalities.

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. There have been many cases where abnormal information on the manufacturing line went unnoticed and was left unattended, leading to improvement directives from upper management at precision electronic equipment manufacturer S. We proposed the layered information display light "LA6" to visualize abnormal notifications and elapsed time, along with the interface converter "NBM-D88M." 【Case Study】 ■ Issues - Considered a wireless system, but the building structure prevented wireless signals from reaching. - The budget was consumed by equipment upgrades, and there was a desire to build the system at a low cost. ■ Solution - The signal lights in the factory and office are linked, allowing for confirmation of equipment status. *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] Visualization of the progress of work processes that were previously invisible.

[FA Site Improvement Case] Visualization of the progress of work processes that were previously invisible.

Progress time confirmation by distinguishing colors with information display lights for tact time and cycle time display.

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. When operators check the progress of the current process, they could not understand the status without going to the equipment, which affected productivity. We proposed the layered information display light "LA6 type." By color-coding each process, operators can check the progress time based on the number of layers, and when an error occurs, it flashes and sounds an alarm, allowing for remote confirmation and prompt response. 【Case Study】 ■ Issues - Operators could not understand the status without going to the equipment to check the progress of the current process. - Due to management by a small number of people, delays in confirmation affected productivity. ■ Proposal - Resolved with LA6's smart mode (time-trigger type). - Color coding of each process allows for intuitive understanding of the work process. - Once work begins, the progress time can be visualized based on the number of layers. - In case of an error, all lights flash and a buzzer alerts the surroundings. *For more details, please refer to the PDF document or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] Standardizing Operations to Enhance Quality and Productivity!

[FA Site Improvement Case] Standardizing Operations to Enhance Quality and Productivity!

Adjust work pace while watching the takt time and cycle time display lights.

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. The "LA6 model" stacked information display light was introduced to a manufacturing factory that wanted to display work time (takt time) during parts picking and assembly processes. Using the takt time function of the display light, the elapsed time is indicated by changing colors, showing the progress of work time. Workers adjusted their pace by observing the display on the subline, supplying parts to the main line at the right timing, thereby reducing time loss. 【Case Study】 ■ Current Situation - Visualization of takt time on the subline is not possible. - The experience of workers is left to the site. - Delays in supplying parts to the main line have caused production delays. ■ Proposal - Set time as desired and display minutes and seconds. - Receive external input signals to count up time and display it. - Use three types of outputs (start, alarm, warning) to synchronize numerical values and display colors, notifying workers and responsible personnel. *For more details, please refer to the PDF document or feel free to contact us.

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[FA Site Improvement Case] Easy Introduction of Pacemakers to Automated Assembly Lines

[FA Site Improvement Case] Easy Introduction of Pacemakers to Automated Assembly Lines

Easy alerting for operators with tact time and cycle time display.

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. With the automation of conveyors, leveling work time has become an important issue. We propose the "LA6 type" layered information display light, which can visualize the takt time on automated assembly lines. The "LA6 type" allows for the display color to be freely set according to the progress time of the configured timer, and if the set takt time is exceeded, all segments light up in red, strongly notifying of any delays in work. This enables site managers to grasp delays even from a distance, leading to smoother support responses. 【Case Study】 ■ Before Implementation - Introduction of automatic conveyors from manual push conveyors - With automation, leveling of work time across each process is necessary - "Visualization of process delays" is a challenge ■ After Implementation - Attention alerts to workers are easily realized through display patterns - Site managers can grasp delays even from a distance, resulting in smoother support responses *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] Visualization of Cutting Oil Quantity

[FA Site Improvement Case] Visualization of Cutting Oil Quantity

Visualization of Analog Data: Improvements Using the Information Display Light "LA6 Type"

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. In manufacturing plants where checking the oil level in underground pits for cutting oil tanks has become a hassle, we proposed an improvement using the information display light "LA6." By visualizing the cutting oil level with a level meter, it became possible to check the oil quantity from a distance using the number of segments on the display light. Management has also become easier even with multiple machines. 【Case Study】 ■ Current Situation - The capacity of the cutting oil tank is visually checked using a float installed in the underground tank. - The hassle of checking and delays in confirmation have become issues. ■ Proposal - Utilize LA6 Smart Mode (Pulse Trigger Type). - Detect oil quantity with a water level sensor and visualize the oil level with the number of segments on the LA6 display. - The status of multiple devices can also be monitored. - By being able to see the remaining quantity, it is possible to prioritize tasks. *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] Visualization of Material Remaining Levels

[FA Site Improvement Case] Visualization of Material Remaining Levels

Visualization of analog data: Detecting the liquid level in a liquid aluminum tank with a sensor.

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. In a casting site where the time taken to replace liquid aluminum material after it runs out was a bottleneck, the layered information display light "LA6" was introduced. By detecting the liquid level in the liquid aluminum tank with a sensor and visualizing the remaining amount, smooth material replenishment became possible. As a result, non-operating time was significantly reduced. Furthermore, the ability to check the remaining amount from a distance improved work efficiency. 【Case Study】 ■Challenges - Reduce non-operating time due to material depletion - Cannot confirm the remaining amount without going close ■Proposal - Utilize the smart mode of LA6 Change the remaining level display based on pulse signals from the sensor - Pulse trigger type: Register remaining level patterns Change the display based on the pulse output from the sensor *For more details, please refer to the PDF document or feel free to contact us. https://www.patlite.co.jp/solutions/detail.php?AutoID=35 ↓↓↓ Official Online Shop ↓↓↓

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[Improvement Case] Visualization of Recorder Malfunction

[Improvement Case] Visualization of Recorder Malfunction

Notification via email in case of recorder malfunction! Prevent loss of recorded data due to HDD failure!

We will introduce a case study of improvements in network cameras and communication proposed by Patlite. In a food factory, when issues arose, there were instances where recorded data was lost due to equipment failures caused by temperature anomalies. To address this, the interface converter "NBM-D88N" and the stacked information display light "LA6" were introduced. By configuring these with a network video recorder (NVR), it became possible to detect HDD failures and temperature anomalies. Utilizing the communication function also allows for email notifications in case of failures, significantly reducing the risk of loss of recorded content. [Case Study] ■ Before Implementation - In the food factory, when issues occurred, verification was done using recorded data, but past recorded data was sometimes lost due to equipment failures. ■ After Implementation - It became possible to detect HDD failures and temperature anomalies, significantly reducing the risk of loss of recorded content. - Measures for food defense. *For more details, please refer to the PDF document or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] Visualizing the remaining amount in liquid tanks clearly!

[FA Site Improvement Case] Visualizing the remaining amount in liquid tanks clearly!

Visualization of Analog Data: Achieving visualization with minimal equipment configuration.

Here is an introduction to the improvement case proposed by Patlite for FA sites. The remaining amount in the liquid tank, which previously required cumbersome verification work, is now displayed clearly without complex controls like PLCs. The stacked information display light "LA6" is tower-shaped, making it easy to see and confirm from a distance. Whether for water supply or drainage, the settings for the display light are completely flexible and can be easily configured using a computer. 【Case Study】 ■ Clearly displays tank levels without complex controls like PLCs ■ Achieved with minimal equipment configuration ■ Flexible settings for the display light for both water supply and drainage ■ Easily configurable via computer *For more details, please refer to the PDF document or feel free to contact us. https://www.patlite.co.jp/solutions/detail.php?AutoID=35 ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] Proposal for Wireless Linked Temperature and Humidity Remote Monitoring System

[FA Site Improvement Case] Proposal for Wireless Linked Temperature and Humidity Remote Monitoring System

Visualization of Analog Data: Important Management of Temperature and Humidity in Plant Factories

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. To manage the important temperature and humidity in plant factories and to understand the situation outside the control room, the stacked information display light "LA6 type" was introduced. By visualizing the output of the temperature and humidity sensor and further reducing installation costs through the wireless unit "PWS type" for remote notification with minimal wiring. 【Case Study】 ■ Visualizing the output of the temperature and humidity sensor with the stacked information display light "LA6 type" ■ Reducing installation costs for the output of the temperature and humidity sensor with remote notification wiring using the wireless unit "PWS type" ■ Ability to grasp the same information in the office as on-site *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] Achieving Enhanced Robot Status Display and Safety Measures

[FA Site Improvement Case] Achieving Enhanced Robot Status Display and Safety Measures

[Safety Measures] Responding to the need for detailed visualization from a distance and improving safety during operations.

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. In a manufacturing site where only the power ON state was indicated by signal lights or pilot lamps as a display of robot operation, the "LA6 type" layered information display light was introduced. With the adoption of multi-color LEDs, it can display 21 colors, and the full surface illumination significantly improves visibility. It has become possible to grasp the device's status remotely without having to approach the control monitor. 【Case Study】 ■Challenges - Remote monitoring of the robot's operational status and improvement of safety - As the workforce on-site decreases, there is a desire to achieve detailed visualization from a distance ■Proposal - A display light with rich expressive power and high visibility to realize remote visualization - Display of elapsed time for incidents such as abnormalities through count-up - Visualization of processing completion time through count-down *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[Example] Abnormal notification of machines without a network environment.

[Example] Abnormal notification of machines without a network environment.

Early response to mechanical abnormalities can improve productivity.

We will introduce a case study of utilizing network monitoring indicator lights that can quickly notify of equipment abnormalities without the need for a PC. Although there were abnormal outputs from the machines, the lack of a network environment and the high cost of network construction meant that administrators had to conduct regular patrols. To address this, we introduced a stacked information indicator light. It was installed in a location with a network environment, and the mirroring function was used to notify relevant departments of machine abnormalities. This eliminated the need for regular patrols and improved productivity through early response to machine abnormalities. 【Overview】 ■ Conventional - Machine abnormalities could only be detected on-site, and constant monitoring was not possible, leading to decreased productivity due to machine stoppages. - Administrators conducted regular patrols. ■ Improvements - Machine abnormalities were transmitted using a wireless control unit and input to the stacked information indicator light. - The mirroring function of the stacked information indicator light notified relevant departments of machine abnormalities. - Regular patrols were eliminated, and early responses to machine abnormalities improved productivity. *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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Improvement Idea: Visualization of Tank Remaining Capacity

Improvement Idea: Visualization of Tank Remaining Capacity

You can check the tank's remaining level with light and sound even from a distance.

**Customer's Challenge** Checking the tank's remaining volume requires a site visit for visual confirmation using gauges, which takes a lot of time. **Proposed Solution** Detect the liquid level in the tank with sensors. The LA6 series displays the remaining level with light and sound. By understanding the liquid level from a distance, we eliminate the need for site checks and provide work support. Furthermore, using the LA6-POE series allows you to monitor the remaining volume from the office via LAN. And it's PC-free! ↓↓↓ Official Online Shop PATLITE SHOP Listing Page ↓↓↓

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[Improvement Idea] Visualization of Excess Loss in Processing Cycle Time

[Improvement Idea] Visualization of Excess Loss in Processing Cycle Time

Visualizing cycle time overruns and responding quickly to silent stops!

【Customer's Issue】 There are instances where production equipment stops without outputting an alarm, and if this goes unnoticed, it leads to delayed responses and decreased productivity. 【Proposed Solution】 By visualizing the time exceeding the standard cycle time, we can address silent stops promptly. ↓↓↓ Official Online Shop PATLITE SHOP Listing Page ↓↓↓

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[Improvement Idea] Visualizing disaster occurrence information at multiple sites.

[Improvement Idea] Visualizing disaster occurrence information at multiple sites.

In the event of a disaster or when emergency notifications are insufficient with just the internal broadcast, information is conveyed without omission through "light" and "sound"!

【Customer's Challenge】 During disasters or when emergency notifications are needed, it is difficult to communicate information to all areas and all on-site workers using only the "internal broadcasting system." 【Proposed Solution】 To supplement the internal broadcasting system, we can ensure that disaster occurrence information is communicated to all workers without omission through simultaneous alerts using "light" and "sound." ↓↓↓ Official Online Shop PATLITE SHOP Listing Page ↓↓↓

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[Improvement Idea] Visualization of machines in unmanned areas

[Improvement Idea] Visualization of machines in unmanned areas

Immediate recognition of abnormal occurrences in unmanned areas from a distance.

【Customer's Issue】 Once set, the operator often leaves the area, leading to many instances where abnormalities go unnoticed. 【Proposed Solution】 By using the NBM-D88N and LA6-POE series, abnormalities occurring on-site can be immediately detected from a remote location. ↓↓↓ Official Online Shop PATLITE SHOP Listing Page ↓↓↓

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[Improvement Idea] Visualization of Evacuation Alert Levels in Disaster Information Supplementation System

[Improvement Idea] Visualization of Evacuation Alert Levels in Disaster Information Supplementation System

Disaster information alert levels represented in five stages by color, allowing for easy identification of the level at a glance!

【Customer's Challenge】 Since the introduction of a five-level alert system in 2019, we would like to consider a means of rapidly conveying emergency information. 【Proposal Details】 The LA6-POE type allows for easy identification of alert levels by representing them in different colors. Information can be communicated through "light" and "sound" at multiple locations! ↓↓↓ Official Online Shop PATLITE SHOP Listing Page ↓↓↓

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[Improvement Idea] Optimization of the timing for picking up finished products.

[Improvement Idea] Optimization of the timing for picking up finished products.

Visualizing the loading capacity improves productivity by enabling timely pickups by logistics personnel and reducing the burden on packing workers!

**Customer's Challenge** Until now, the workers in the packaging process had been stacking finished products onto pallets, but this caused interruptions and losses in productivity each time. **Proposed Solution** By creating a new temporary storage platform for finished products and visualizing the loading capacity, logistics personnel can now timely pick up the products when the stacking progress reaches 80%, thereby reducing the burden on packaging workers and improving productivity. ↓↓↓ Official Online Shop PATLITE SHOP Listing Page ↓↓↓

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[Improvement Idea] Visualization of loading capacity for logistics warehouses and large racks.

[Improvement Idea] Visualization of loading capacity for logistics warehouses and large racks.

The sensor signals are visualized more clearly by changing the display colors, which increases the efficiency of the operators.

【Customer's Issue】 To improve the work efficiency of replenishment workers, we want to make it easy to determine the loading capacity of racks at a glance. 【Proposed Solution】 We visualized the loading capacity using the LA6-POE model and a photoelectric sensor, enabling replenishment workers to make immediate decisions on incoming items. ↓↓↓ Official Online Shop PATLITE SHOP Listing Page ↓↓↓ https://online-shop.patlite.co.jp/c/problem/problem_0069

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Layered Information Display Light "LA6-POE"

Layered Information Display Light "LA6-POE"

Visualize your work with a variety of luminous colors and operation modes! Reduce losses during work.

The "LA6-POE" is a display light that visualizes time, remaining quantity, and abnormal conditions, enabling remote monitoring to reduce all losses during operations. It is equipped with an operating program that allows for flexible settings of light colors and operating modes. Various operations visualize abnormal levels and progress status. Additionally, the dedicated software allows for easy editing of operating modes. 【Features】 ■ Expresses abnormal levels with a variety of "light colors" ■ Visualizes progress status with diverse "operating modes" ■ Easily visualizes progress status with a simple "dedicated data creation application software" Product page: https://www.patlite.co.jp/product/detail0000000651.html *For more details, please refer to the PDF materials or feel free to contact us. ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] Reducing Non-Operational Losses through Visualization of Downtime

[FA Site Improvement Case] Reducing Non-Operational Losses through Visualization of Downtime

【Productivity / Operating Rate Improvement】Easily assess the priority of multiple equipment at a glance!

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. In manufacturing sites where multiple machines stopped simultaneously or when processing was completed, operators were conducting recovery work based on their judgment, leading to challenges such as not knowing the priority and resulting in longer downtime. To address this, we introduced our layered information display light "LA6." This allows for a quick visual confirmation of the elapsed time since the stoppage, enabling immediate priority assessment. 【Case Study】 ■ Improvement Issues - Longer stoppage times lead to production losses. - Initial actions are delayed as they require checking the operation panel, resulting in extended downtime. ■ Implementation Effects - Quick visual confirmation of elapsed time after stoppage. - Immediate priority assessment reduces non-operational losses. - Display of remaining processing time improves setup efficiency. - Improved pathways to check the operation panel. *For more details, please refer to the PDF document or feel free to contact us. https://www.patlite.co.jp/solutions/detail.php?AutoID=37 ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] Want to visualize maintenance time.

[FA Site Improvement Case] Want to visualize maintenance time.

[Productivity / Operating Rate Improvement] Displays elapsed time since an abnormal occurrence with the time trigger function.

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. To improve operational efficiency, we implemented our layered information display light "LA6" in a manufacturing site that was working on reducing equipment maintenance time. With the time trigger function, the display increases every 10 minutes from the occurrence of an abnormality, showing the elapsed time until recovery. This has been utilized for the maintenance personnel's decision-making, leading to improved production efficiency. 【Case Study】 ■ Current Situation - Efforts to shorten equipment maintenance time to improve operational efficiency - The elapsed time until recovery was handwritten, leading to omissions and extra work, increasing the burden of recording ■ Implementation Effects - Visualization of the elapsed time since the occurrence of an abnormality - By maintaining equipment with prolonged recovery times - We were able to improve production efficiency *For more details, please refer to the PDF document or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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【FA現場 改善事例】無線を活用した遠隔報知による省人化への対応

【FA現場 改善事例】無線を活用した遠隔報知による省人化への対応

【省配線／無線報知】コンプレッサー組立設備異常時の呼出方法を提案

パトライトが提案したFA現場の改善事例を紹介します。 生産ラインの省人化が進んでおり、かつ工場内騒音が大きいのと、 死角が多いため、現場の表示灯だけでは異常装置の位置特定に時間が かかってしまうという課題を抱えていたコンプレッサー組立ライン。 そこで、当社のワイヤレスコントロールユニットと、 積層情報表示灯を導入されました。 このふたつの連携でミラーリングし、工務課事務所へ遠隔報知。 さらに積層情報表示灯のタイマー表示を使い呼出経過時間を見える化し、 異常個所の特定から復旧の時間短縮を実現しました。 【事例】 ■導入メリット ・設備異常の顕在化により、異常個所の特定から復旧の時間短縮 ・無線のため配線工事が最低限で対応可能 ・LA6シリーズのタイマー表示で、異常発生からの経過時間が見える化 ・復旧までの優先順位の判別にも活用できる ※詳しくはPDF資料をご覧いただくか、お気軽にお問い合わせ下さい。 https://www.patlite.co.jp/ ↓↓↓　公式オンラインショップ　↓↓↓

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[FA Site Improvement Case] Abnormalities of the Compressor Reported via "Wireless"

[FA Site Improvement Case] Abnormalities of the Compressor Reported via "Wireless"

Reduced wiring/wireless notification: Alerts for hard-to-notice pressure drops, reducing production losses.

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. By implementing our wireless control unit "PWS" and the layered information display light "LA6," it is possible to wirelessly notify the office of abnormal outputs (contact signals) from the compressor. This allows for the notification of pressure drops in compressors, which are often difficult to notice, thereby reducing production losses. 【Case Study】 ■ Benefits of Implementation - The elapsed time since the occurrence of an abnormality is immediately visible. - The layered information display light can be easily configured with free editing software. - Notifications via voice using a voice synthesis rotating light. - Reduction of production losses. *For more details, please refer to the PDF document or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] I want to visualize the door opening and closing times.

[FA Site Improvement Case] I want to visualize the door opening and closing times.

Proposing hygiene management tools for food defense measures to improve quality.

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. There was no guideline for opening and closing doors, which sometimes led to them being left open during the transportation of goods or when multiple people were passing through. Since foreign object contamination can be a fatal incident for food factories, we implemented the layered information display light "LA6" as a countermeasure. By enabling passersby and those around to unconsciously recognize the opening and closing of the door, we were able to respond quickly to issues such as forgetting to close the door or leaving a gap. 【Case Study】 ■ Improvement Issues - The time the door is open is left to the awareness of passersby. - Without guidelines, it is difficult to enforce any rules created. - Foreign object contamination poses a critical risk. ■ Proposal - Easily visualize the door opening and closing time with "LA6." - Management of the previously neglected time has become simple. - With LA6, it is easy to notice and respond immediately if the door is left ajar, forgotten to be closed, or if something is caught in it. *For more details, please refer to the PDF document or feel free to contact us. https://www.patlite.co.jp/

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[FA Site Improvement Case] Prevention of Defects in the Inspection Process

[FA Site Improvement Case] Prevention of Defects in the Inspection Process

Quality improvement: Manage time in the inspection process to contribute to the reduction of defective products.

We will introduce a case study of improvements in the FA field proposed by Patlite. Inspections were conducted on the parts manufacturing line before shipment. Due to the rush of the operators during the inspection process, the inspections were neglected, leading to the outflow of defective products. To address this, we introduced the layered information display light "LA6." By using the smart mode "Time Trigger Type" as a timer, we managed the time for the inspection process, establishing a system to start the inspection of the next product after a set period. [Case Study] ■ Improvement Issue - We want to eliminate the shipment of defective products. ■ Proposal - By using the smart mode "Time Trigger Type," we utilize the display light as a timer. - Conduct inspections of one product during the timer display. - When the blue light is fully lit, the inspection is complete, and we proceed to the next product inspection. *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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